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SIL Determination Using LOPA

The most common technique used for SIL determination is layer of protection analysis (LOPA)

The Solution =Method

What Is SIL Determination?

The most common technique used for SIL determination is layer of protection analysis (LOPA).  See “what is a LOPA?” for more information.

In the Functional Safety Lifecycle, the next step after hazard and risk assessment is “allocation of safety functions to protection layers”. This is a process whereby suitable control measures are specified for each of the potential hazardous events found during the H&RA Hazard & Risk Assessment (usually a HazOp) . This includes mechanical safeguards such as pressure relief valves, and also Safety Instrumented Systems (SIS).

The process of “allocation” is deciding which protective measures will be put in place, and how reliable they need to be. If a safety instrumented function (SIF) is to be used, the reliability required from it will be expressed as a safety integrity level, or SIL. There are four SILs – 1, 2, 3 and 4, which give increasing levels of reliability, as follows:

SIL PFDavg Risk Reduction Factor (RRF)
From From To To
1 0.1 0.01 10 100
2 0.01 0.001 100 1,000
3 0.001 0.0001 1,000 10,000
4 0.0001 0.000001 10,000 100,000

A key task during “allocation” is therefore to carry out “SIL determination”; in other words to decide what SIL is required from each SIF.

What =Method can do for you

Experienced LOPA study facilitators
Provide experienced LOPA study facilitators.
Training and mentoring support
Train and give mentoring support to aspiring LOPA study leaders.

Technical author

David Sparkes

Technical Director, Method Process Safety

David is an experienced process engineer with a solid background in plant support, capital projects and control system design.

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4 x Recent =Method Process Safety SIL Determination projects

LOPA following earlier HazOp to establish the effectiveness of existing and intended protection layers and safety functions at a hydro electricity facility.

Industry: Water + Waste
Topic: Layer of Protection Analysis (LOPA)

Layer of Protection Analysis for Hydrogen Energy Management System (EMS).

Industry: Other
Topic: Layer of Protection Analysis (LOPA)

Project to undertake a Layer of Protection Analysis (LOPA) for three scenarios related to the overfill of the gasoline tanks at an oil Terminal.

Industry: Water + Waste
Topic: Layer of Protection Analysis (LOPA)

Layer of Protection Analysis (LOPA) study fora distillery expansion project.

Industry: Brewing and Distilling
Topic: Layer of Protection Analysis (LOPA)